Precision metal stamping factory today: Dongguan Fortuna was established in 2003. It has a factory area of 16,000 square meters and 260 employees. It is a production enterprise specializing in precision metal stamping parts, precision CNC processing, injection molding and product assembly. In 2022,Our company has established a Japanese Office. Company has obtained IATF16949:2016, ISO14001:2015 and ISO 9001:2015 quality system certificate. Products are widely used in home appliance, communication equipment, auto parts, new energy vehicles and aviation filed. Product quality and affordable price won the praise of customers. Products are exported to Japan, USA, Germany, the Czech Republic, Hungary, Norway and other countries. We adhere to the business philosophy of “stability, integrity, innovation” and look forward to working closely with all trading partners to make progress together. Find more info on cnc machining part.

Different materials may require different tool materials and coatings. For example, carbide tools are excellent for cutting hard metals, while high-speed steel tools might be suitable for softer materials. Matching the tool to the material and the specific machining task can enhance efficiency and part quality. Tool Path Optimization – Tool path planning is essential for reducing machining time and improving efficiency. Effective tool path strategies like climb milling, where the cutting tool rotates in the same direction as the material is fed, can reduce tool wear and improve surface finish. Trochoidal milling, a technique that uses circular tool paths, can also be beneficial for removing material efficiently. By optimizing tool paths, you can reduce machining time, minimize tool wear, and achieve better part quality.

The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.

It has high wear resistance, good high-temperature oxidation resistance, good rust resistance after quenching and polishing, and small heat treatment deformation. Used to manufacture various cold work molds, cutting tools and measuring tools that require high precision and long life, such as drawing dies, cold extrusion dies, etc. Steel has high toughness and wear resistance, and has a higher resistance to tempering. Often used to manufacture molds with high requirements, such as drawing molds, impact grinding wheel molds, etc.

Design for Manufacturability (DFM) – Design for Manufacturability (DFM) principles aim to simplify production and reduce costs. By considering the manufacturing process during the design phase, you can create parts that are easier and more economical to produce. Minimize the Number of Setups: Reducing the number of setups required for machining a part can save time and money. Design your parts in a way that allows multiple features to be machined in a single setup. This approach minimizes the need for repositioning, which can introduce errors and increase machining time. Find additional details at dgmetalstamping.com.

After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.

Material Selection – Selecting the right material is crucial for CNC machining. Metals like aluminum, steel, and titanium are popular due to their strength and machinability. Plastics such as ABS and polycarbonate are also commonly used for their ease of machining and lightweight properties. Composites can offer unique advantages but might require special considerations due to their structure. Material properties like hardness, tensile strength, and thermal stability affect how they can be machined. For instance, harder materials may require slower machining speeds and more robust tooling, while softer materials can be machined more quickly but might necessitate careful handling to avoid deformation.