O rings factory by dmsseals.com: Without the pressure pushing them apart the two seal faces would be in full contact, this is known as dry running and would lead to rapid seal failure. Without the process pressure (and the force of the springs) pushing the faces together the seal faces would separate too far, and allow fluid to leak out. Mechanical seal engineering focuses on increasing the longevity of the primary seal faces by ensuring a high quality of lubricating fluid, and by selecting appropriate seal face materials for the process being pumped. When we talk about leakage we are referring to visible leakage of the seal. This is because as detailed above, a very thin fluid film holds the two seal faces apart from each other. By maintaining a micro-gap a leak path is created making it impossible for a mechanical seal to be totally leak free. What we can say, however, is that unlike gland packing, the amount of leakage on a mechanical seal should be so low as to be visually undetectable. See even more details on wiper seals.
At the heart of why a mechanical seal works lies the rotating and stationary seal faces. Seal faces are lapped so flat it is impossible for a liquid or gas to flow through them. This allows for a shaft to spin, while a seal is being maintained mechanically. What determines the amount of time a seal will last is selecting the right seal material combination for the application. Hard seal faces for abrasive service, Carbon Vs. Ceramic for simple water (or anti-freeze in the case of automotive applications). Carbon Vs. Silicon Carbide for most applications to reduce energy consumption and provide long life. For critical applications double mechanical seals are usually recommended.
Due to the volume and weight limitations of the system, it is impossible to install an ideal filtration and cooling system. High temperature, high pressure, and high speed cause the hydraulic oil to deteriorate easily, and the mechanical parts are also prone to erosion and stains. There are many stains and impurities in hydraulic oil, but it cannot be thoroughly filtered, which is the aspect of endogenous stains. All kinds of dust in the working environment may be very large, and it will inevitably enter the hydraulic system in multiple ways, causing oil pollution, which is an external stain. Therefore, the sealing system is required to be resistant to stains.
The O-ring seal, which is also called shaft seal, is noted for a reasonable compression and stretch rate to achieve a good sealing effect. It will not leak when it is sealed statically. At the same time, the O-ring size is properly matched to the groove size. The structure is simple and its installation is very close to the machine. Its most prominent advantage is its self-sealing effect, eliminating the need for periodic adjustments. We guarantee that the size and mounting grooves of all our O-rings are standardized, so they are cost-effective and easy to maintain. They have low frictional resistance and are suitable for occasions where the pressure is often alternating.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
Wiper seals are utilized to remove contaminants like moisture, soil, and dust. Some wipers or even scrapers possess a secondary lip utilized to catch any oil which might have bypassed the major seal. The secondary lip can also get rid of any bonded contaminate in the pole surface. These kinds of wipers are usually called double-edged wipers. Metallic scrapers could be used for sub zero temperature software and especially arduous software where foreign substances can deposit the pole.
Diffusion leakage: Driven by the concentration difference, the medium leaks through the material transfer generated by the sealing gap or the capillary of the sealing material. Diffusion is the result of molecular motion and is not unidirectional. When the sealing pressure difference is extremely small or in a vacuum state, or when sealing permeable substances such as nitrogen and hydrogen, as well as highly toxic and radioactive substances, special attention should be paid to the leakage and diffusion.
Supplied in rolls or open loops. The open ring can be directly installed and used, but it must be cut when the roll is used, and the cutting length must be calculated in advance: there can only be one opening, the opening form is an oblique 45° opening, and the opening distance is about 3-15mm, or the diameter of the guide ring 3-5% of . Under normal circumstances, the openings are oblique openings. Straight openings or zigzag openings are rare and have specific uses and purposes. There are two purposes for the opening. The first is to facilitate installation. If it is not opened, it is an integral ring, which is difficult to install or impossible to install, so it must be opened. Secondly, the opening and a certain opening distance are reserved to facilitate the automatic coordination of volume changes. Otherwise, the movement may be stuck or the moving parts may be pulled due to the excessive expansion of the guide belt under certain conditions. Coiled ones are relatively cheap, and the same coil can be used to make guide rings of different sizes. Read more details at https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.